Diesel 1st Gear October 8, 2002 Share October 8, 2002 Got this prob recently with my '92 corolla. Initially the pedal only sinks after abt a min or so but got more frequent. Once i was pressing the brake & the pedal sink but i didn't realise until the car behind honked at me... When i release the pedal fully & pressed again, it worked fine, but after abt 10-15secs the pedal sank again... Anyone knows what's the prob? Is it the master cylinder? or the brake booster? ↡ Advertisement Link to post Share on other sites More sharing options...
RadX Moderator October 8, 2002 Share October 8, 2002 Think u may have a leak in ur Master!! Could be air or sth. Have it checked immediately. Dun run around with dat prob! Link to post Share on other sites More sharing options...
Stepper Neutral Newbie October 8, 2002 Share October 8, 2002 maybe there is air in ur brake system, or somewhere of the brake system is leaking? have ur brake line plunge(dont know whether this is the rght word) Link to post Share on other sites More sharing options...
Diesel 1st Gear October 8, 2002 Author Share October 8, 2002 Prior to the prob, i did bleeding of the brake fluid and used DOT 4. Wonder if that was the cause??? Link to post Share on other sites More sharing options...
Sky8807 1st Gear October 8, 2002 Share October 8, 2002 High probability is the master cyclinder piston seal not effective anymore. The pressure was not able to hold because the fluid leak pass the sealing ring. All these are internal parts. You can repair it by buying a master brake cyclinder repair kit for your car model, that's require a real DIY guy or replace the whole master brake cyclinder assy. Unlikely is the air in the system due to poor bleeding of brake fluid when you top up the fluid. The symptom of leaking master brake cyclinder is when you pump the brake and hold it there and it will move down slowly. If a good brake master cyclinder the pedal will not move when pressure is applied on the brake pedal. Link to post Share on other sites More sharing options...
Stepper Neutral Newbie October 8, 2002 Share October 8, 2002 maybe ur mech never bleed the air out of the brake system properly. Link to post Share on other sites More sharing options...
Diesel 1st Gear October 8, 2002 Author Share October 8, 2002 Thanks, got myself a new master cylinder and will change it soon. Link to post Share on other sites More sharing options...
Guyver 1st Gear October 8, 2002 Share October 8, 2002 Got this prob recently with my '92 corolla. Initially the pedal only sinks after abt a min or so but got more frequent. Once i was pressing the brake & the pedal sink but i didn't realise until the car behind honked at me... When i release the pedal fully & pressed again, it worked fine, but after abt 10-15secs the pedal sank again... Anyone knows what's the prob? Is it the master cylinder? or the brake booster? Wah... my 1st car got a leaking brake line.... was realising that the brakes are becoming inefficient... and eventually.... drain till dry.... then got to use handbrake and drive to my workshop.. and got it replaced..... whew!! thank God i made it through... Link to post Share on other sites More sharing options...
Diesel 1st Gear October 9, 2002 Author Share October 9, 2002 Wah zan, hardcore man... now when i driving & stop with the sinking pedals, my left hand is always at the handbrake, not the gear stick!!! Link to post Share on other sites More sharing options...
Luckcent 4th Gear October 9, 2002 Share October 9, 2002 Got this write up for you. Of all the systems that make up your car, the brake system might just be the most important. In the olden days it was also one of the simplest. Over the years as improvements have been made, the system that has evolved isn't so simple anymore... (It's also about a zillion times more reliable and safer.) Your brakes work as hard or harder than any other part of the car, however much energy it takes to get your car up a hill, it takes at least as much energy to stop it at the bottom. Think about that for a second. Here, I'll say it again, it takes at least as much energy to get your car safely down a hill and stop it at the bottom, as it took to get your car up the hill in the first place. Your brakes do this by converting the kinetic energy to heat energy. All of this heat is generated between the friction surfaces of your brake pads and your rotors. (I am going to disregard the rear brakes for now, since the front brakes do the lion's share of the work.) Rather than try to give you a step-by-step procedure for repairing your brakes, I'm going to try to show you how to diagnose a few of the many simple brake problems. Unfortunately, before I can do that, I have to talk about how the brake system works. If you already know how it works, then you already know what your problem is and shouldn't even be reading this. Go fix the things and quit using up bandwidth. Brakes operate on a simple hydraulic principle. (See diagram below) If a force is exerted on the piston putting pressure on the fluid confined in the left hand container, the fluid is forced out through the narrow tube at the bottom and into the right hand container, exerting a force on the second piston, forcing it to move upward. Now this is how the force from your foot gets to the four corners of the car. If we add a lever to magnify the force applied to the first (master) cylinder, and maybe even a power booster unit to increase that force even more, all we have to do next is figure a way to use that force to slow down the wheels. If we add material to the right hand container, (see below) to make something for the piston to push against, we can make it pinch something. Let's bolt a disc(Brake rotor) to the wheel, and put the edge of it between the caliper and the caliper piston so that when the piston comes out the disc is trapped and pinched. Actually we're not quite done. As we have the system now, the disc and the caliper would wear out rather quickly (not to mention making horrible grinding/scraping noises). We need to put something between them to protect the surfaces. Let's call this part "Brake Pads" But wait, as we have drawn it, the piston only pushes on one side of the disc. We have to allow the caliper to slide back and forth if we want it to actually pinch the disc. Let's make an anchor post and allow the caliper to slide along it. Now all we have to do is mount the caliper assembly to some sturdy part of the car and we're in business. Brake pads have two main parts, the steel backing, and the actual friction material. The backing is only there to support the friction material, which does the actual work of stopping the car. The friction material does it's job by converting the energy of motion to heat energy. This is done by the magic of friction. The friction between the pad and the disc creates heat, which is absorbed by the pad and the disc and then (up to a point) dissipated to the surrounding air. We have our simple brake system, now let's see what can go wrong... Spongy brake pedal: This is usually caused by air getting into the brake fluid area, usually from the master cylinder. As the brake pads wear, the caliper pistons ride farther out of the caliper, allowing more fluid to remain in the calipers. Over time this can add up to almost as much fluid as there is in the master cylinder reservoir. Eventually, this will allow the master cylinder to pump some air into the brake lines. Air is very compressable, whereas brake fluid is not. The standard way of dealing with air in the brake system is to "bleed the brakes". Hard brake pedal: Can be caused by bad power booster, (or loss of vacuum to the booster) seized caliper pistons, seized caliper slides, pinched brake lines, and (rarely) problems with the pedal linkage under the dash. The probable best fix is rebuilt calipers,and new pads. Brake fade: I have seen too much of this, having spent 5 years at the bottom of a 13 km hill with 15% grade and continuous switchbacks. Two phenomena contribute to brake fade, one is the fact that the coefficient of friction of most substances gets lower at high temperatures, and that most liquids will boil at some temperature, and that gases compress, while liquids do not. When you use the brakes to decelerate 3,000 or 4,000 or 7-8-15,000 lbs of vehicle, they get hot. Very hot. Under normal circumstances this would be no big deal, the heat that builts up in the pads, rotors, and calipers will slowly radiate back to the air flowing over them as the car continues down the road. But you aren't going down the road, you are back on the brakes, doing more decelerating for the next switchback. Instead of cooling off, your brakes are getting hotter. And hotter, and hotter. . .As the pads and rotors get hotter the friction material of the pads starts to separate. The binding agent starts to boil off from the surface of the pad, plating out on the rotor as a dark, paintlike film...coefficient of friction approaches zero, pedal gets hard, but no braking action. Your pupils dilate to 10 mm and your body goes into fight-or-flight mode, adrenalin courses through your system. But the car just goes faster.... You shift down, now you are standing on the brake pedal with both feet, around this time, the temperature of the brake fluid in the calipers usually reaches it's boiling point and the pedal just sinks to the floor. Your pupils reach 12 mm, your sphyncters contract to pinpoints, somehow you manage to stop the car. There is smoke coming from behind your front wheels, maybe fire. You put out the fire and have lunch. After things cool off you sit in the car and try the brake pedal, it feels almost normal. Congratulations, you've just experienced, (and survived) brake fade. (You've also just flash-fried your front brakes, figure on new everything to fix it properly.) Brake squeal: This is a high pitched squealing noise, often heard when you are going slow and are not applying the brakes. If it goes away as you apply the brakes, it could be coming from the brake wear sensors. (Also called 'squealers' by mechanics.) They are small bits of spring steel that are attached to the brake pads in such a way that when the pads are about 75% worn out, the sensors start to rub on the rotors, making the noise. GM invented them, and they are one of the best ideas anyone has ever had in the automotive industry. The sound is so scary that you usually go to a mechanic before any major damage is done to your rotors, and before your braking power is compromised, saving you money and maybe your life. Grinding noise: Although this is one of the nastiest sounds you will ever hear, it often is the easiest to repair. The first thing you must do is learn what is making the noise. Figure out which wheel it is, then, after safely raising and supporting the car, take off the wheel & tire. Hopefully you will see a simple disc brake system, with a rotor, a caliper, and brake pads. Identify the various components. Gently rotate the brake rotor back and forth until you can identify the source of the noise. Sometimes it is just a small stone, trapped between the brake rotor and the air deflector. The faces of the rotor should be smooth and clean. If you see large scaly rusted places on the friction surfaces of the rotor you should replace them. Most of the time new ones cost less than you would guess. If your pads are worn out(less than 3/16 of an inch of friction material left) and you catch it in time, all you have to do is install new brake pads. If the surface of the rotor is damaged, you will have to resurface or replace it. Brake pedal pulsation: There are a lot of things that can cause this, from out-of-adjustment wheel bearings to rotors that are bent, brake drums that are out-of-round, rusty spots on the rotors that have a different surface smoothness. To determine whether the pulsation is coming from the front or the rear wheels, check to see if you can feel the pulsation in the steering wheel when the pedal is pulsating. If you can, the problem is coming from the front wheels. Brake pull: Mostly this one comes from either a caliper piston seized or caliper slides seized. This one is dangerous! If your car tries to turn when you apply the brakes you could veer into oncoming traffic. What often happens with this one is this: the caliper piston on one side starts to seize, the other one now applies first, car veers away from bad part. Driver learns to compensate by steering opposite to the pull every time he brakes. A panic situation comes along, driver nails the brakes, steers away from the expected pull, but because the piston was only partially seized, it works just fine when the brakes are applied with vigor. There is no pull this time. It is easy to lose control of your car in situations like this, if your car pulls to one side or the other when you brake, fix it(or get it fixed) before you hurt somebody. Replace calipers and pads and service the caliper slides. Brake grabbing: When you just barely touch the brake pedal and one or more wheels locks up and skids. This one most commonly comes from contaminated friction material on one or more brakes. Pedal goes to the floor: Gotta be the scariest of them all. If you're lucky, a quick pump on the pedal will get you some braking action. On most newer cars, there will be some braking just before the pedal reaches the floor. Stop driving and check your fluid level. It might just need to be topped up to temporarily get you some braking action to get you home. Regardless, you must find out what caused it and fix it before you drive any further. Components Disc brakes have: brake calipers brake pads rotors caliper mounting hardware Drum brakes have: brake backing plates brake drums brake shoe self-adjusters brake shoes brake springs wheel cylinders Both types use: Brake fluid Steel brake lines and reinforced rubber brake hoses Master cylinder Power brake booster (usually) proportioning valve delay valve metering valve brake warning light park brake cables, levers, Link to post Share on other sites More sharing options...
Diesel 1st Gear October 9, 2002 Author Share October 9, 2002 That was a very enlightening article u posted. Thanks for the effort and concern. Link to post Share on other sites More sharing options...
Luckcent 4th Gear October 9, 2002 Share October 9, 2002 It is also because I was having a lot of problems with my vehicle that I go searching for answers. Link to post Share on other sites More sharing options...
Diesel 1st Gear October 9, 2002 Author Share October 9, 2002 Wat car r u driving? Link to post Share on other sites More sharing options...
Madarmour Neutral Newbie October 10, 2002 Share October 10, 2002 Er.......you got your ABS worked out yet? Link to post Share on other sites More sharing options...
Luckcent 4th Gear October 11, 2002 Share October 11, 2002 Driving the AR 146 Boxer Link to post Share on other sites More sharing options...
Luckcent 4th Gear October 11, 2002 Share October 11, 2002 Doc, ABS is fine only brakes not effective when cold. Probablt due to the semi-met pads. Today just changed to normal pads to try. Also semi-met pads squeals a lot and pretty loud. Link to post Share on other sites More sharing options...
Mondeo Neutral Newbie October 11, 2002 Share October 11, 2002 pretty loud? have you done the proper bedding? Link to post Share on other sites More sharing options...
Luckcent 4th Gear October 11, 2002 Share October 11, 2002 Bed my babe correctly but still not good. I am using Brembo disk and Bendix pads. Now using Farma pads. ↡ Advertisement Link to post Share on other sites More sharing options...
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